E39 — Exhaust Mod

SuperSprint
Exhaust

Square tip. The sound alone is worth it. My wife disagrees. The radio works as a fine cover. Ordered from Performance Automotive — because once you hear it on Brad Otoupalik's E39, you're done.

Square
Tip style — vs round
3"
Mandrel bent pipe
E39
2000 540i platform
Step 01

The Kit

I ordered a SuperSprint exhaust from Performance Automotive. They have a choice between round and square. Since I had seen the square on Brad Otoupalik's E39, I was hooked. You can also see and hear it on his business webpage: Evosport.com.

See the comparison page for round vs square side-by-side.
The exhaust
Do you want this look for your E39?
Step 02

Old vs New

The kit before mounting and a comparison of the old and new exhaust systems. The weight difference is huge, but the most important thing to me was the look and the sound. And boy, does it sound GOOD.

Old vs new
Old and new side by side — weight difference is significant
Step 03

Center Resonator Out

The center resonator removed and the 3" pipe to the cats. All you have to do is order two 45 degree 3" mandrel bends and any muffler shop can mount the pipe for you.

A good place is Bob's Muffler in Cali. Search for "mandrel bends" — use the quotes, otherwise you'll get stuff about country singin' sisters from people who don't know how to spell Mandrell Sisters.
Pipe
Center resonator out — 3" pipe to the cats
Step 04

Measuring the Bend

Measuring to make sure the bend will fit well. The bend is really simple, and I was overcharged for the work. I suspect the price had a lot more to do with the car than with the work itself.

Measuring
Measuring — the bend is simpler than it looks
Step 05

Test Fit & Level Check

Is it level? A little obsessive compulsion is a good thing. Too much, and you'll put a level on your exhaust. The funniest comment so far was from a colleague who asked, "Now, was the GROUND level?" I about died.

Level check
Leveling the exhaust. Yes really.
Result

The Finished Product

I love the sound, especially at full throttle. It's been a while since I drove an E39 without the SuperSprint, but I remember thinking it was smoother getting to the upper RPMs. There was a little bog on the way up before; now it just silks right on up there.

"My wife wanted the radio on so she could not hear the drone of (my) car."
Rear quarterSquare tip
Rear quarter and square tip — finished
Compare Round vs Square →
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